I: Weibulen Import Substitute 5L Experimental Titanium Alloy/Copper Alloy/Tungsten Alloy/Magnetic Material Powder Internal Mixer Machine Purpose

Weibulen Import Substitute 5L Experimental Titanium Alloy/Copper Alloy/Tungsten Alloy/Magnetic Material Powder Internal Mixer is suitable for mixing, dispersing, and kneading raw materials such as titanium alloy, tungsten alloy, copper alloy, magnetic materials, etc. It is an experimental equipment in the industry and a product chosen by universities, research laboratories, and other units. It is one model of small experimental internal mixers, more commonly used for experiments in universities and research institutions, and also suitable for small-batch production in enterprises.

II: Application Scope

It has been selected by many domestic universities, with main collaborating units including higher education institutions, research institutes, central state-owned enterprises, listed companies, and corporate units, etc.

III: Technical Features

Fully alloy mixing chamber, open-close structure for easy disassembly and cleaning without contamination, imported oxygen content detection with high precision, automatic gas replenishment throughout the process, energy-saving, safe, easy to operate, PLC intelligent system, good dispersion, low noise, long service life, extremely low maintenance frequency, built-in dust collector. All technologies are from Taiwan, with core components imported.

1. The mixing chamber adopts the "M-W" pressurization type, equipped with cooling or heating devices. Material: fully alloy, processed in one piece by precision CNC machine tools to ensure strength and accuracy.

2. Rotor blades: HRC can reach about 62, ensuring wear resistance and durability.

3. Servo coaxial separation technology: The rotor can be separated with one end face as the axis, breaking the bottleneck of traditional internal mixers. The open-close internal mixer effectively controls unnecessary economic losses caused by material contamination. When the mixing chamber opens and closes, the rotor remains suspended in the middle, facilitating easy cleaning and material change, and the rotor is detachable, allowing staff to clean any part with a full-range, no-dead-angle design.

4. Transmission system. A newly designed high-efficiency low-voltage three-phase asynchronous motor, with a cast iron casing, suitable for continuous duty (S1) operation. It features high efficiency, novel structure, aesthetic appearance, low noise, small vibration, high insulation grade, stable quality, and high torque.

5: Temperature control system: Heating, cooling, and constant temperature.

6: Software control system:

6.1 Data collection and export:

The PLC system collects parameters such as speed, temperature, and torque every 1 minute and exports them in table form. This facilitates the organization and analysis of experimental data, greatly enhancing the convenience and reliability of scientific research experiments.

6.2 Real-time curve display:

Real-time curves of speed, temperature, torque, etc., enable more scientific analysis of material status and adjustment of formulation experiments.

6.3 Quick check and self-check function

It has the advantage of quickly locking fault points, reducing maintenance time, and avoiding secondary damage caused by misjudgment. If an external oil temperature machine exceeds the set upper limit, it will alarm, stop working, cut off power, etc.

7: Imported oxygen content detection components with high detection precision

7.1: Inert gas introduction (nitrogen or argon)

Users set the upper and lower limits of oxygen content, and the equipment automatically starts and stops the inert gas switch, greatly saving gas consumption.

7.2: Oxygen content detection

IV: Technical Parameters:

Working capacity:------------------------5L

Mixing chamber and rotor material------------------------Fully alloy

Rotor speed ratio:------------------------1:1.25 customizable

PLC:-------------------------Programmable

Display screen:--------------------------10 inch

Installation dimensions:---------------------------L850×W1300×H2050mm

Total machine weight:---------------------------1800KG

V: After-Sales Service

1. Provide on-site installation guidance;

2. Responsible for on-site debugging and trial run of the supplied equipment until acceptance;

3. Responsible for on-site operation and maintenance training for the recipient's personnel;

4. One-year warranty under correct operation, with long-term supply of spare parts guaranteed;

5. Long-term technical consultation services;
6. Free regular inspection and maintenance every 2 years, with labor and travel expenses borne by our company during maintenance.

7. Inside and outside the warranty period, the supplier will provide a clear solution within 3 hours after receiving notice of equipment failure from the demand side; if the supplier's personnel are required, domestic repairs will be completed within 48 hours. For international users, it depends on visa situations and further negotiation with foreign businesses.